Foy Safety

Safe Use and Management of Emerging Construction Materials: How innovation introduces new safety challenges—and what employers must do to stay compliant and protected.

The Changing Face of Construction Materials

Construction has always evolved brick and steel gave way to composites, nanomaterials, and advanced coatings designed for strength, efficiency, and sustainability. These innovative materials help build stronger, lighter, and longer-lasting structures.

But with progress comes new challenges. The health and safety risks of these materials often fall outside traditional OSHA guidance, leaving safety professionals and workers navigating uncharted territory.


Why Emerging Materials Demand New Safety Strategies

Many of today’s advanced materials behave differently during fabrication, installation, and disposal.

  • Composites may release fibers or dust when cut or sanded, causing respiratory irritation or long-term lung effects.

  • Nanomaterials, invisible to the naked eye, can penetrate deep into the lungs or skin, raising potential toxicological concerns.

  • Novel coatings and adhesives might contain reactive chemicals that require specialized ventilation or PPE.

Without proper safety data, jobsite controls, or updated SDS documentation, workers may be unknowingly exposed to new hazards.


Bridging the Knowledge Gap

OSHA and NIOSH continue to evaluate the risks of advanced materials, but many standards were written before the introduction of nano-scale and composite technologies.
That means employers must take a proactive, evidence-based approach to stay ahead of evolving risks.

Key steps include:

  1. Evaluate Product Data Early
    Request detailed Safety Data Sheets (SDS) from manufacturers and check for nano-specific hazard language or fiber composition warnings.

  2. Update Hazard Communication Programs
    Incorporate new materials into your Hazard Communication (HazCom) plan, ensuring labeling, training, and record-keeping are up to date.

  3. Train Employees on New Exposure Routes
    Educate workers about non-visible hazards—especially airborne nanoparticles or microscopic fibers that standard dust masks may not block.

  4. Use Engineering Controls and PPE
    Install localized ventilation or dust extraction systems where cutting, mixing, or coating occurs. Provide respirators rated for sub-micron protection and ensure proper fit testing.

  5. Establish Safe Disposal and Cleanup Procedures
    Some materials require specialized disposal or containment to prevent environmental contamination or re-exposure.

Emerging materials are redefining construction performance—but safety must evolve alongside technology.
Organizations that actively evaluate, document, and train for these new risks not only ensure compliance but also demonstrate leadership in responsible construction practices.

By partnering with safety professionals and consultants experienced in modern material science, construction companies can confidently adopt innovation without compromising worker health or regulatory compliance.


Partner with Foy Safety

Foy Safety helps organizations identify, assess, and mitigate risks associated with new and traditional construction materials.
Let’s ensure innovation works for you—not against your workers’ safety.

Visit our site to learn more: www.foysafety.com

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